Automatic 12.5kg 35kg 45kg LPG Gas Cylinders Manufacturing Line LPG Production Line
LPG Cylinder Production is composed of several sheet metal forming, surface treatment and testing processes. The process starts with blanking, deep drawing and piercing, trimming and joggling. Next are the welding operations for valve boss, valve guard ring, foot ring and the two halves. The finished cylinder is then heat treated, tested, shot blasted, painted and then the valve is attached and final tested.
The main process steps are summarized below
2.1 LPG Cylinder Body Forming Line
2.2 LPG Cylinder Trimming & Beading
2.3 LPG Cylinder Guard Ring Production Line
2.4 LPG Cylinder Bottom Ring Production Line
2.5 LPG Cylinder Welding Line
2.6 LPG Cylinder Quality Controls
2.7 LPG Cylinder Heat Treatment Furnace
2.8 LPG Cylinder Shot Blasting
2.9 LPG Cylinder Metallization Line
2.10 LPG Cylinder Painting Line
2.11 LPG Cylinder Testing Line
Parameter
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2000 pcs cylinders/8 Hours |
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Description |
MIG welding |
Saw welding |
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Capacity |
360 pcs/8hrs/set |
240 pcs/8hrs/set |
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No. of welding machines |
6 |
8 |
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No. of welders |
3 |
39 |
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No of welding pass |
one path |
two paths |
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Power consumption |
MIG saves 40% than SAW |
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Wire consumption |
MIG saves 40% than SAW |
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Auto laser & video tracing device |
MIG welder has auto laser & video tracing device, SAW welder does not |
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Feature
1)Production capacity of this production line: 1000pcs/8hours
2)One machine working efficieny: 88seconds/cylinder, elaboration:
welding time: 68 seconds + feeding time: 20 seconds.
3)Operator: 2 persons
This line including: 3 sets of circumferential welding machine, 3 sets of vertical assembly & spot welding machine. Completed with one inlet conveyor line and one outlet conveyor line, 3 sets of magnetic loading arms, 3 sets of three-station automatic feeding dece, self discharging roller, pneumatic stop mechanism, pneumatic cutting mechanism, therminal limit stop. It adopts magnetic loading arms to catch workpiece and feed workpiece automatically. It adopts three-station automatic feeding device to collect workpiece, load and unload workpiece, cooperated with self discharge roller to convey the welding finished workpiece on the outlet line, and send out the finished workpiece. Auxiliary machine is controlled by automatic circumferential welding machine.
FAQ
6kg, 12kg,15kgs and 50kgs LPG cylinder for cooking and other size according customers’ requirement.
Sure, please send your technical drawing to us.
Our machines are strong and reliable for long term industrial manufacturing
We need to know following information to quote you correct machines:
1.Technical Drawing of the cylinders you want to make?
2.What size of cylinder you want to produce?(such as 6kg, 12kg)
3.What diameter and thickness of the cylinder you want to make?
4.Are you new in this area or you already have some machines in the workshop?
5.Capacity you require, i.e. how many pieces and sizes you want to make per day?