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200 pcs Daily Output CNG Cylinder Heat Treatment Furnace Line

200 pcs Daily Output CNG Cylinder Heat Treatment Furnace Line

Short Description:

Consider different requirements, we mainly prompt two machine configuration 100 cylinders/8hrs & 300 cylinder/8hrs which could be selected by customers to fit for the budget.The line is comprised of three main parts :

1- Hardening furnace

2- Automatic quenching tank

3- Tempering furnace

Capable of charging CNG cylinders in different sizes and weights

Continuous with adjustable motion pace

Gas fired heating system

No direct contact of flame with the surface of treated parts


Product Detail

Product Tags

Product Description

1

Hardening Furnace

Gas fired heating system Continuous walking beam type
Maximum temperature: 1100°C
With preheating and soaking zones Low surface oxidation
Automatic cylinder charging and discharging tables

2

Automatic Quenching Tank

Automatic immersion and extraction of the cylinders Affording various quenching methods
Equipped with the cooling and heating systems Suitable agitation inside the quenching tank.

3

Tempering Furnace

Gas-fired heating system

Continuous movement with conveyor or walking beam systems

Hot air circulation system to reach to the best thermal uniformity

Maximum operating temperature of 750°C

Including preheating and soaking zones with excellent thermal uniformity

No direct flame contact with treated parts

4

PLC-controlled Automation & Monitoring System

Capabilities of this system are:
Temperature control and display of actual and set temperatures graphs in each zone
Display of burners status
Display of temperature graphs for each zone (Temperature-Time graph)
Data recording such as temperature, pressure, ...
Display of doors status
Display of system motion performance
Display of motor fans mode (On/Off)
Display of PLC operation option (Manual/Automatic)
Alarming in cases of air pressure drop, gas pressure?drop/rise, temperature rise in each zone, burner turn off and PLC malfunction

 

356mm W.B. Type

Fuel name Natural gas
Rated combustion power 1080KW
Rated air consumption about 109Nm3/h
The number of burners 6 (one for each area on the left and right)
Temperature control accuracy ±2ºC
Furnace temperature uniformity ±10°C (holding section)
The distance between the steel cylinders in the furnace 390mm
Process time 70min

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